If you haven’t noticed, I have a lot of felt crafts on my blog. I really love felt. So far, I’ve just been using acrylic felt from the craft store because it’s cheap, and honestly I didn’t know very much about the different types of felt. Acrylic is fine to use for things that won’t be touched much, but for toys or things that are going to be shoved into the bottom of a dress up bin, I wanted to find a better option. Everything I’ve made is still holding up just fine, but I hate the way that the felt pills or fuzzes when it’s handled a lot.
I got several different types of felt to play around with so I could decide what kind I liked the most. I tried out a 100% wool, a wool/rayon blend, a polyester “eco” felt made from recycled plastic, and just the craft store acrylic (also made from plastic) to compare. I took each of my felt samples, embroidered on them, cut them, pulled them, rubbed them, and crumpled them. And no, I was not being very scientific when I did my “tests,” but the results were still telling.
You can’t really see much in the photos, but I’ll explain what I found. In the end, all of them pilled (fuzzed). Surprisingly the wool/rayon blend seemed to pill the least. The acrylic, as expected, pilled the most. When I tested their strength by cutting off strips and pulling, the 100% wool performed the best, the acrylic was the worst, the polyester and the wool/rayon blend were about the same in the middle.
I wanted to take into account not only the durability, but also the cost of the felt. Although 100% wool is very nice and supposed to be the best, it’s super expensive. Not really worth the cost since other options seemed fine to me. Just my opinion of course. The polyester felt is definitely a lot nicer than the acrylic, and I do like that it’s made from recycled plastic. The price is really great too. In the end, however, I decided that I like the wool/rayon blend made by National Nonwovens the best. There’s something about the wool felt that gives it a warm, not shiny, feeling. I also really love that it is manufactured right here in the USA. I like that I’m supporting a US based company. It’s reasonably priced, and they have some really beautiful colors to choose from. The deciding factor for me was the way the fabric pilled the least when I handled it a lot. I’ve been using it to make all of the felt crafts on my blog, and I love it.
I wrote this post, not because I want to advertise a product to you, but because I really want you to know that there are other options out there besides the craft store. I am not currently affiliated with National Nonwovens, although I would love to be! To see all of the colors laid out, I recommend going to the manufacturer’s website here. I really LOVE this product, and I will be using it for a lot (if not all) of my felt crafts from here on out. Hope this helps someone out there!
Options for buying National Nonwovens felt:
- Joann’s usually has a VERY limited selection of colors of this brand (mostly primary colors and earth tones).
- Go straight to the manufacturer’s website to buy large quantities at wholesale prices. National Nonwoven’s online store, commonwealthfelt.com, lets you buy smaller quantities.
- Sometimes I order from Prairie Point Junction. They have great customer service and you can order as much or as little as you like.
- There are a few sellers on Etsy who are selling National Nonwoven’s felt. Type the name in the search bar to find them. I always like to support fellow Etsy sellers!-Joann’s usually has a VERY limited selection of colors of this brand (mostly earth tones).
Shannon Murphy
Sunday 26th of December 2021
Jessica, this article was perfect for me. I was wondering about all kinds of felt and was at a loss of what to choose for my crafts. You narrowed it down for me! I appreciate all the information you share along with the free patterns…especially embroidery. Have a happy and blessed 2022!
Rolande
Tuesday 23rd of November 2021
That explains why I'm having difficulty with some cheap dollar store felt. I’m wanting to shape the hat part for a Barbie doll and was looking for stiffener. What nobody says is whether the glue dries to invisible (I'm using black) . I learned something new today thanks to you! I didn’t know felt could be made from other materials besides wool. You can hold a lighter to your felt to see if it’s wool or plastic.
Davinia
Friday 17th of May 2019
Hi I've just come across your page and love it. I'm new to felt and have found it really helpful. I've looked at that site you recommend and they don't seem to delivery to Europe, any other recommendations? Thanks :)
Jessica @ Cutesy Crafts
Sunday 19th of May 2019
There are some Etsy sellers that sell this brand. They might be willing to ship. I believe Benzie Design sells from this manufacturer.
Kassandra
Saturday 22nd of November 2014
Just wondering how you order your felt. Do you order the bundles, by the yard or by the piece? Thanks!
Jessica @ Cutesy Crafts
Saturday 22nd of November 2014
It depends on what I'm making. If I need a large piece, I order by the yard. If I just need a small amount, I usually order the sheets. I've never bought a bundle, just because I like to choose specific colors. It would be a nice way to get a stash going though.
Dominique
Friday 5th of September 2014
Hi Jessica thanks so much for this. I'm working with year 8 children here in London. I want to use stiffened felt for a design technology project, but thought wool felt might be a problem as some kids are allergic (to the lanolin?). I was pondering other kinds of felt and found you - you've done the best felt test for me - brilliant! I wondered if your glue stiffening technique was good for the non wool felt? We're making simple star-shaped patterns with fold-up sides that are stitched to create night-lights, paper garbage bins, or containers. I'd like to also add cut-out decorative sides too, and might try a laser-cutter for that, Ive got no idea if that'll work on glue-stiffened felt - so will just try it! Then I wondered, If that thicker felt you can buy, sometimes used in industry, might be the way forward - have you worked with that at all please? Thank you, Dommy
Jessica @ Cutesy Crafts
Saturday 6th of September 2014
Yes, I think it would work on acrylic felt. I haven't tried it yet, but I don't see why it wouldn't. You just have to be really careful with the ironing part. You can iron it, but don't keep it on too long since it can melt. I definitely suggest protecting your iron and ironing board with some fabric or a parchment paper. I've seen felt sheets at the craft store that are already stiffened, so that might be a way to go too, if it doesn't cost too much. I've never tried the industrial felt, sorry. For making the sides decorative, you might try a pretty paper punch or a manual die cutting machine if you have one. That is, if the laser-cutter doesn't work.